![]() |
|
|
| |
In the July 1993 issue of Truckin' magazine, we printed a story called "Power Piloting For Old Chevys" which focused upon a trick new power steering kit for 1947-'59 Chevy truck owners. The kit is manufactured and offered from Classic Performance Products and is designed to be used with any old GM truck, but especially the resto buffs. Well, Classic Performance Products have another power steering kit as well, but this kit is more for the serious customizer who is building a tricked-out ride. The kit uses a late model GM Saginaw power steering box and pitman arm, a late model steering column, and the new drag link, steering arm and other products provided in the kit. The process involves first removing our stock steering column and box assembly, then replacing the steering column with a late model unit (not included in the kit), preferably from a '70s or'80s Chevy van. Then, the stock shock bracket riveted to the frame is removed and reinstalled aft of the axle on the frame, thus relocating the shock. |
A GM Saginaw power steering gear box (not included in the kit) is attached to the frame using the dimensions provided in the instructions. The kit comes with three spacers that position the steering box appropriately away from the frame and a bracket that is to be welded onto the frame. Also, you will need to acquire a pitman arm that is 6-3/4 inches long. An El Camino or Chevelle has an arm that works well. The Classic Performance Products kit also includes a replacement steering arm that is mounted to the brake backing plate, with an adiustable drag link being attached at the pitman arm on one side, and to the steering arm at the other end. The last focal point is the steering shaft which must be constructed using Borgeson joints and 3/4-inch mild carbon steel intermediate shaft. Attach the Borgeson joints to both the steering column and to the steering box, then measure the distance, cut and weld the joints onto the shaft, making sure that the joints are in time. |
This power steering installation isn't very hard to accomplish and is more of a custom approach to installing power steering versus the first power steering story we showed in the July issue. Both kits work great, and now you have the option of choosing either or to get the job done as you like.Note: 1. On all years drill 3/8" hole 12-1/2" from center line of axle towards front of vehicle and down 1" from top of framerail. Note: (1947-54 do not use brake line hole as reference. 2. Lower shock brackets are flipped front to back, not left to right. The lower shock bracket will be angled upward allowing clearance for the tie-rod. |
| |
![]() The factory steering column and gear box can now be removed.
The best replacement steering column is a tilt Chevy Van model. This one has been made to fit right into the truck by welding on the dash mounting bracket and floor plate that holds the steering column in place. |
|
| |
|
|
| |
Once the holes have all been drilled, the provided bolts and spacers are inserted from the inside of the frame outward with the spacers on the outside of the frame.
Have someone hold the power steering box in place while you tighten the bolts, securing the box to the frame.
When the steering box has been bolted in place securely, weld the triangular bracket to the frame. |
|
|
The drag link is installed from the bottom side of the Pitman arm and secured in place with a cotter pin. The same goes for the other end of the drag link that connects from the underside of the new steering arm.
Now, install a Borgeson joint onto the output shaft of the steering box.
Insert the bar stock end into the upper Borgeson joint on the steering column and mark the desired length in relation to where the end of the intermediate shaft should be when installed into the joint. Shaft should be made from mild carbon steel.
Either a bandsaw or a hacksaw will work to cut the Intermediate shaft.
|
With both ends of the intermediate shaft installed properly into the Borgeson joints, time the joints. Joints on an intermediate shaft should be aligned so the ears of the yokes on that shaft are in line, not 90-degrees out of phase. It should be the same as a driveshaft. Then weld the intermediate shaft and the joints together.![]() This is what the steering box will look like installed with the steering shaft attached.
When you are done, this is what the assembly should look like. The only thing to do is to install the power steering pump and lines when you install the engine. Note: the Borgeson Joints are not in phase in this photo. But they were put into phase before they were welded. |
NOTE:Locating the correct size pitman arm can be very difficult. You can take any pitman arm that fits the steering box and which has the correct hole size for the drag link, and have it shortened. We recommend that you have it shortened and re-welded by a certified welding shop! Or for your convenience, a a shortened and re-welded pitman is also available from us. |